Tuesday, October 6, 2009

Element cellular control DIY information

The poor man's OnStar... For the Element!

[E-Star]


You will need:

1) A cellphone [contracted or prepaid, your choice]

2) A wired, earbud-style handsfree headset for the cellphone

3) A 12VDC car charger for the cellphone

4) A printed circuit board [Radioshack Catalog #: 276-150]

5) A 741-style operational amplifier chip [Radioshack Catalog #: 276-007]

6) 12VDC Miniature Relay [Radioshack Catalog #: 275-233]

7) One (1) 100k ohm 1/4 watt resistor

8) One (1) 1k ohm 1/4 watt resistor

9) Several feet of thin gauge hookup wire

10) Soldering iron and Rosin core solder

11) A Multi-meter

12) A small plastic project box




STEP 1: BUILD THE AMPLIFIER CIRCUIT

This is by far the most difficult step. If you are not able to complete

this step, this project may not be for you. All it really requires is a

little bit of patience, and some basic soldering ability.

Complete the circuit as shown on the diagram. This circuit will be built

on the printed circuit board. Start your build on one end or the other so

that there will be room for adding the relay to the board.






STEP 2: ADD THE RELAY CIRCUIT

Next, we add the relay to some of the spare room on the PC board. New

connections on the diagram are shown in gray.






STEP 3: INTERFACING WITH THE CELLPHONE

Cut and strip the wires of the headset as close as possible to one of the

earbuds. If you have a mono headset, this should be easy as there is only

one choice! Use your multimeter to find which of the two wires leading to

the earbud is (+), and which is (-). You can do this by plugging the

handset in to the cellphone and checking for voltage readings as you press

keys, etc, which causes a sound signal (voltage) to be sent to the earbud

lines. If you exposed a single wire (+) surrounded by an insulating line

(-) when you cut the headset, you don't need to plug it in and test to

know the difference. Unplug the headset again and splice the (+) headset

wire you just exposed to the (+input) wire on the printed circuit. Splice

the (-) wire to the (-input) wire.



STEP 4: SPLICING THE CIRCUIT INTO YOUR ELEMENT

Carefully connect the (+power) wire on the printed circuit to a source of

constant 12V power. Connect the (-ground) wire to ground. Splice the

(-actuator) wire to the door unlock wire. This wire is located above the

left kickpanel on the driver's side, under the dash. This wire is white

with a green stripe.




STEP 5: TEST AND MOUNT

At this point, you can plug the cellphone into the headset and call the

phone. This should cause the ringtone, otherwise heard through the

earbud, to cause the amplifier to send a much higher voltage through the

relay, thereby causing the unlock wire to connect with ground and thus

unlock the door. If you have issues here, check all of your connections.

It also doesn't hurt to have your cell headset volume at maximum and a

loud but simple ringtone selected. (I use a single DING text message

tone)... If all is well, mount the bare circuit neatly into the plastic

project box and use double-sided tape to secure it under the dash or on

the firewall. Plug your phone charger in to an auxiliary outlet (that's

only on when the key is on) or go ahead and carefully disassemble (smash)

the 12VDC plug on your phone charger and wire the charger in directly.

Secure the phone under the dash or against the firewall. (I use velcro to

attach it under the dash. If you keep the phone in an area away from the

firewall or body, it will have less signal blocked by steel and get better

reception.)



IF YOU MADE IT THIS FAR... ENJOY YOUR E-STAR!

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